Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MEM05047 Mapping and Delivery Guide
Weld using flux core arc welding process

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency MEM05047 - Weld using flux core arc welding process
Description
Employability Skills
Learning Outcomes and Application This unit of competency defines the skills and knowledge required to perform flux core arc welding (FCAW) on heavy or light metal fabrications.Weld quality would conform to AS 1554 General Purpose and American Bureau of Shipping (ABS) or equivalent.Where the interpretation of technical drawings is required unit MEM09002 Interpret technical drawing should also be selected.Where thermal processes, hand and/or power tools are required the appropriate specialisation units should also be selected.No licensing, legislative or certification requirements apply to this unit at the time of publication.Band: AUnit Weight: 4
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Fabrication
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Determine job requirements
  • Follow standard operating procedures (SOPs)
       
Element: Comply with work health and safety (WHS) requirements at all times
       
Element: Use appropriate personal protective equipment (PPE) in accordance with SOPs
       
Element: Identify job requirements from specifications, sketches, job sheets or work instructions
       
Element: Prepare materials for FCAW
  • Prepare materials to achieve the required weld requirements
       
Element: Assemble/align materials to specification, where required
       
Element: Select, assemble and set up welding equipment and consumables
  • Identify and select welding machine settings, accessories and consumables appropriate to the material
       
Element: Assemble and set up semi-automatic machines
       
Element: Minimise and rectify distortion
  • Apply appropriate distortion prevention measures
       
Element: Rectify any distortion using appropriate techniques
       
Element: Weld to job specification using FCAW
  • Ensure weld deposit is to specification
       
Element: Clean joints to specifications
       
Element: Ensure weld conformance
  • Inspect weld joints visually for conformance to specifications
       
Element: Rectify any weld defects with minimum loss of sound metal using correct techniques and tools
       
Element: Maintain weld records according to SOPs
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Welds include the following:

fillet and butt welds carried out in all positions

Materials include one (1) or more of the following:

carbon steel

stainless steel

Preparation includes one (1) or more of the following:

pre-heating

setting up of jigs

fixtures and clamps

Consumables include one (1) or more of the following:

gas or gasless wire

a range of gases

Distortion prevention measures include one (1) or more of the following:

pre-heating

setting up of jigs

fixtures and clamps

Rectify includes the use of one (1) or more of the following:

oxy acetylene

air arc equipment

grinding devices

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Follow standard operating procedures (SOPs) 
 
 
 
Prepare materials to achieve the required weld requirements 
 
Identify and select welding machine settings, accessories and consumables appropriate to the material 
 
Apply appropriate distortion prevention measures 
 
Ensure weld deposit is to specification 
 
Inspect weld joints visually for conformance to specifications 
 
 

Forms

Assessment Cover Sheet

MEM05047 - Weld using flux core arc welding process
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

MEM05047 - Weld using flux core arc welding process

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: